Production with
Precision
Production at the highest level: precise, automated, reproducible.
Our production is geared towards technical requirements where precision, reproducibility and scalability are crucial. Whether micro-components or complex assemblies, single items or series with several hundred thousand units – our processes are designed for efficiency, quality and traceability.
High-tech production in video
See how we manufacture high-precision parts. From planning to quality assurance.
"We think of production as an integrated system. Digitally controlled throughout, with an automated structure and consistently geared towards the requirements of our customers."
Key technical data:
- Turned parts with diameters from 0.8 mm to 64 mm for bar stock and up to 356 mm for chucked parts
- Only up to 500 x 400 x 425 mm possible with today's machinery
- Series sizes from 15 pieces up to 1,000,000 pieces, with an average of around 3,000 parts per series
- Processing over 150 tons of titanium, stainless steel, aluminium and high-performance plastics annually
Automation and production infrastructure
Our machinery is on continuous automation designed. The used Systems reduce manual Interventions on a Minimum and enable also in the man-poor Operation one high Process reliability.
- Machining with multi-spindle automatic lathes, 5-axis CNC centers and sliding headstock automatic lathes
- Automatic insertion and removal of workpieces by robot
- In-house development and programming of all robot processes
- 3D-printed robot mounts for maximum machine compatibility
- Visualization and control via internal software solutions
- Real-time monitoring of all production data
- CAD/CAM processes closely interlinked with machine connection
"Our automation is not an additional purchase, but is specifically tailored to our production processes. This ensures availability and efficiency in operation."
Quality assurance and traceability
Our understanding of quality begins with the selection of materials and does not end with delivery. Every step is documented, controlled and fully traceable.
- Internal quality assurance for every manufactured part
- Microscopic testing of particularly small components
- Cleanroom packaging according to ISO class 7
- Every process step digitally traceable
Assembly and functional test
We manufacture not only individual parts, but deliver complete assemblies including testing and final packaging.
- Assembly of mechanical and complex assemblies
- Testing for flow rate, pressure behavior or tensile force
- Packing and shipping in the desired packaging
Resource utilization and material cycles
Our Production environment is so built up, that Material losses minimized and Processes ecological and economic optimized are.
- Chip processing plant with automated operation for over 30 years
- Low-maintenance design thanks to own control adaptation
- Integrated material recycling and automated chip disposal
- Logistics processes within the company designed for direct parts flow
Technical customer solutions instead of in-house products
Our entire organization is on the realization individual projects oriented. We support you in developing the right production and series process for your components and systems based on your requirements. Together we will find the best solution.
Typical areas of application
- Dental technology, such as dental implants and instrument components
- Components for medical technology systems such as dialysis, endoscopy or for use in oncology.
- Traumatology and orthopaedic assemblies
- Mechanical functional components for industrial applications
Development partnership at eye level
We support projects from process development to production approval and series delivery. Our aim is to understand technical challenges at an early stage, evaluate them economically and find sustainable solutions. With our own technology department and direct links to production, assembly and quality assurance, we realize functioning product solutions.
Expansion: development proximity and time-to-market
Our internal Technology & Engineering department works closely with Production. This shortens coordination processes, enables fast iterations and supports our customers in the implementation of prototypes, pre-series and the final series release. Thanks to short paths between process development, production, quality assurance and assembly, we can react quickly to technical changes and significantly shorten our customers’ time-to-market.
Precision and highest quality
Expansion: IT systems and digital process landscape
Our production processes are completely digitized and connected to to a central process control connected. We use own software solutions for machine connection, visualization and order tracking. All Production data are in real-time monitored, documented and analyzed. The enables not only a transparent production, but also a predictive maintenance and continuous process optimization.
Extension: Project management and technical communication
For more complex Projects place we dedicated technical Contact person to the Disposition. Our Project management provides for clear Votes, binding Timings and direct Feedback with development, Manufacturing and Quality assurance. Technical DrawingsCAD data and Test plans become on request together with the customer coordinated and audit-proof documented.
